Description

HDS75

 

HDS75- Heavy Duty Linear-Guide Stage

The HDS75 linear guide stages are ruggedized, budget-friendly positioners designed for heavy loads. They can position high masses, high moment loads, and variable center-of-gravity loads to repeatabilities as tight as 10 µm. The HDS75 stages are both accurate and rigid, courtesy of an extruded aluminum U-channel base and high-load linear guides. Because the screws are supported at both ends, they are under tension, increasing critical speed. Stages can be combined in XY configurations without the need for an adapter bracket; Z-axis stages do require a support bracket.

Because we build the stages in-house, users have many options, starting with a choice of photo/proximity sensors. Other options include choice of leads, motor mounts, cover types, and more, including a hand-cranked version. Like our other products, the HDS75 stage can be customized to serve particular needs.

Denali

HDS75 Key Features

  • Rugged design
    • Linear guides rated for 24.2 kN (5,440 lbs) per block, four blocks per bearing
    • Caged bearings for long lifetime
    • Extruded aluminum U-channel base
    • High-stiffness design eliminates need for additional supports
  • Performance
    • High critical speed
    • 78.4 kN static capacity (radial direction)
    • 11.6 kN axial capacity
    • Anti-backlash lead-screw nut
  • Configurability
    • Photo/proximity sensors
    • Lead-screw and ball-screw versions
    • Lead options
      • Acme lead screws: 0.100”, 0.125”, 0.200”, 0.375”, 0.625”.
      • Ballscrews: 2, 5, 10, 16, and 50 mm
    • Lengths of up to 2 m
    • NEMA 23, NEMA 34, 60-mm and 80-mm diameter servo mounts
    • Wrap brackets for parallel motor mounting
    • Linear encoder option
    • Servo, stepper motor, and integrated motor drives
    • Hardcover or bellows protection
    • Optional sensor kits
  • Custom options
    • Clean-room compatibility
    • Vacuum compatibility
    • Ingress protection
    • Anticorrosion coatings
    • Mechanical elements such as brackets

 

Lead

IN (lead screw) [Eg., 250I=0.250"]M (ball screw) [Eg., 02 m=2 mm]
100I02M
125I05M
200I10M
375I16M
625I50M

Slide Block

A - Single long block
Y - Single extra long block
C - Single short block
D - Double short blocks

Base Length (Stroke)

A-blockY-blockC-blockD-block
300(115)300(68)300(192)300(125)
400(215)400(168)400(292)400(225)
500(315)500(268)500(392)500(325)
600(415)600(368)600(492)600(425)
700(515)700(468)700(592)700(525)
800(615)800(568)800(692)800(625)
900(715)900(668)900(792)900(725)
1000(815)1000(768)1000(892)1000(825)
1100(915)1100(868)1100(992)1100(925)
1200(1015)1200(968)1200(1092)1200(1025)
1300(1115)1300(1068)1300(1192)1300(1125)
1400(1215)1400(1168)1400(1292)1400(1225)
1500(1315)1500(1268)1500(1392)1500(1325)
1600(1415)1600(1368)1600(1492)1600(1425)
1700(1515)1700(1468)1700(1592)1700(1525)
1800(1615)1800(1568)1800(1692)1800(1625)
1900(1715)1900(1668)1900(1792)1900(1725)
2000(1815)2000(1768)2000(1892)2000(1825)

Nut Type

A = AB lead screw nut (Turcite)
T = Plain lead screw nut (Turcite)
P = Plain lead screw nut (Peek)
N = Min. clearance ball nut
S = Standard ball nut

Motor Bracket

B0 = No motor flange
B1 = NEMA 34 mount
B2 = NEMA 23 mount
B3 = Wrap bracket for NEMA 23
B4 = 60 mm servo
B5 = 80 mm servo
R0 = Exposed bracket
H1 = Handwheel and trantorque

Sensor Option

0 = No sensors
2K = NPN proximitiy sensor kit (2 NC)
2KP = PNP proximitiy sensor kit (2 NC)
21 = NPN proximitiy sensor kit (2 NC, 1 NO)
2H = NPN photo sensor kit (2 sensors)
2HP = PNP photo sensor kit (2 sensors)
3H = NPN photo sensor kit (3 sensors)
3HP = PNP photo sensor kit (3 sensors)
CS = Custom sensor configuration

Axial support option

S = Standard
T = High thrust

Special Options

Blank = nothing
F = Chrome plated rails
M = Stainless steel rails
G = Chrome plated ballscrew
B = Custom bellows
Special lubrication
*Specify type of lubrication in description
Special machining
*Specify custom machining in description

Load And Accuracy Standard (Linear Guides)

Block typeStatic radial load capacity [kN]Dynamic radial load capacity [kN]Pitch moment [kN-m]Roll moment [kN-m]Yaw moment [kN-m]Running parallelism [mm]
A-block78.4363.23.533.20.20 / 300
Y-block156.87212.077.0612.07
C-block39.2180.291.760.15
D-block78.4363.023.533.02

Load And Accuracy Standard (Screw)

ModelScrew diamLeadEfficiencyDyn load capacity [kN]**Static load capacity [kN]Positioning
repeatability [um]
Positioning
accuracy
Backlash [um]
StdPre-LoadedStdPre-loaded
Turcite (AB nut, 11 lbF max preload)5/8"0.100"35.00%0.212.9610026300 um/
300 mm
2000
0.125"40.00%0.134.67
0.200"53.00%0.214.36
0.375"65.00%0.214.67
0.625"74.00%0.204.67
Turcite (plain nut)5/8"0.100"35.00%0.163.7010026300 um/
300 mm
250N/A
0.125"40.00%0.275.83
0.200"53.00%0.265.44
0.375"65.00%0.265.83
0.625"74.00%0.255.83
Peek (plain nut)5/8"0.100"35.00%0.346.2810026300 um/
300 mm
250N/A
0.125"40.00%0.579.89
0.200"53.00%0.569.23
0.375"65.00%0.559.89
0.625"74.00%0.539.89
Ballscrew16 mm2 mm90.00%2.55.5010026200 um/
300 mm
1500
5 mm90.00%12.0025.00
10 mm90.00%8.5012.50
16 mm90.00%7.8015.50
50 mm90.00%4.8011.00
**Dynamic Load Capacity assumes 1200 rpm
Motor bracketMotor typeA [mm]M [mm]P [mm]B [mm]X [mm]D [mm]T [mm]H
B1NEMA 348469.673.0315.87511419M5
B460 mm servo7053.03601443.510M4
B580 mm servo8470.7801911419M5

Load And Accuracy Standard (Support Bearing)

TypeFixityPart numberDYN load cap [kN]Static load cap [kN]
StandardFixed-supported7001CDU9.455.8
High loadFixed-fixed7001CDU18.911.6
HDS33 mechanical dimensionsRail length "L" [mm]Overall length "L1" [mm]"G" dimension [mm]# of N holesMass [kg]
300420.473.826.61
400520.447.637.78
500620.421.448.92
600720.471.4410.08
700820.445.2511.24
800920.419612.4
9001020.469613.56
10001120.442.8714.72
11001220.492.8715.88
12001320.466.6817.04
13001420.440.4918.2
14001520.490.4919.36
15001620.464.21020.52
16001720.4381121.68
17001820.4881122.84
18001920.461.81224
19002020.435.61325.16
20002120.485.61326.32
**Mass assumes single A Block
**+12.80mm length on high thrust

Download HDS75 Catalog

critical speed chart

Sensor Options

Sensor Options

SENSOR TYPEPART NO.
2K = NPN proximitiy sensor kit (2 NC)E2SW241M (2)
21 = NPN proximitiy sensor kit (2 NC, 1 NO)E2SW241M (2) & E2SW23B1M (1)
2KP = PNP proximitiy sensor kit (2 NC)E2SW261M (2)
21P = PNP proximity sensor kit (2 NC, 1 NO)E2SW261M (2) & E2SW25B1M (1)
2H = NPN photo sensor kit (2 sensors)EE-SX674 (2) & EE-1006 (2)
3H = NPN photo sensor kit (3 sensors)EE-SX674 (3) & EE-1006 (3)
2HP = PNP photo sensor kit (2 sensors)EE-SX674P (2) & EE-1006 (2)
3HP = PNP photo sensor kit (3 sensors)EE-SX674P (3) & EE-1006 (3)

Product Specs
Part Number 3715105
Footprint 62mm W x 40mm D x 18.5mm H
Material Aluminum
Maximum Load 1kg
Max Force (Push/Pull) 100N/20N
Stage Mass 120g
Nanomotion Control X
Closed-loop Travel 25µm
Open-loop Travel (-30 to 150 V) 40µm
Position Noise 0.1nm
Stiffness 23.0N/µm
Resonant Frequency 4000Hz
Settling Time 2ms
Linearity Deviation 0.01%
Capacitance 1.7µF
Integrated Sensor Capacitive
Cable Length 2m
Controller LC.400

HDS75

 

HDS75- Heavy Duty Linear-Guide Stage

The HDS75 linear guide stages are ruggedized, budget-friendly positioners designed for heavy loads. They can position high masses, high moment loads, and variable center-of-gravity loads to repeatabilities as tight as 10 µm. The HDS75 stages are both accurate and rigid, courtesy of an extruded aluminum U-channel base and high-load linear guides. Because the screws are supported at both ends, they are under tension, increasing critical speed. Stages can be combined in XY configurations without the need for an adapter bracket; Z-axis stages do require a support bracket.

Because we build the stages in-house, users have many options, starting with a choice of photo/proximity sensors. Other options include choice of leads, motor mounts, cover types, and more, including a hand-cranked version. Like our other products, the HDS75 stage can be customized to serve particular needs.

Denali

HDS75 Key Features

  • Rugged design
    • Linear guides rated for 24.2 kN (5,440 lbs) per block, four blocks per bearing
    • Caged bearings for long lifetime
    • Extruded aluminum U-channel base
    • High-stiffness design eliminates need for additional supports
  • Performance
    • High critical speed
    • 78.4 kN static capacity (radial direction)
    • 11.6 kN axial capacity
    • Anti-backlash lead-screw nut
  • Configurability
    • Photo/proximity sensors
    • Lead-screw and ball-screw versions
    • Lead options
      • Acme lead screws: 0.100”, 0.125”, 0.200”, 0.375”, 0.625”.
      • Ballscrews: 2, 5, 10, 16, and 50 mm
    • Lengths of up to 2 m
    • NEMA 23, NEMA 34, 60-mm and 80-mm diameter servo mounts
    • Wrap brackets for parallel motor mounting
    • Linear encoder option
    • Servo, stepper motor, and integrated motor drives
    • Hardcover or bellows protection
    • Optional sensor kits
  • Custom options
    • Clean-room compatibility
    • Vacuum compatibility
    • Ingress protection
    • Anticorrosion coatings
    • Mechanical elements such as brackets

 

Lead

IN (lead screw) [Eg., 250I=0.250"]M (ball screw) [Eg., 02 m=2 mm]
100I02M
125I05M
200I10M
375I16M
625I50M

Slide Block

A - Single long block
Y - Single extra long block
C - Single short block
D - Double short blocks

Base Length (Stroke)

A-blockY-blockC-blockD-block
300(115)300(68)300(192)300(125)
400(215)400(168)400(292)400(225)
500(315)500(268)500(392)500(325)
600(415)600(368)600(492)600(425)
700(515)700(468)700(592)700(525)
800(615)800(568)800(692)800(625)
900(715)900(668)900(792)900(725)
1000(815)1000(768)1000(892)1000(825)
1100(915)1100(868)1100(992)1100(925)
1200(1015)1200(968)1200(1092)1200(1025)
1300(1115)1300(1068)1300(1192)1300(1125)
1400(1215)1400(1168)1400(1292)1400(1225)
1500(1315)1500(1268)1500(1392)1500(1325)
1600(1415)1600(1368)1600(1492)1600(1425)
1700(1515)1700(1468)1700(1592)1700(1525)
1800(1615)1800(1568)1800(1692)1800(1625)
1900(1715)1900(1668)1900(1792)1900(1725)
2000(1815)2000(1768)2000(1892)2000(1825)

Nut Type

A = AB lead screw nut (Turcite)
T = Plain lead screw nut (Turcite)
P = Plain lead screw nut (Peek)
N = Min. clearance ball nut
S = Standard ball nut

Motor Bracket

B0 = No motor flange
B1 = NEMA 34 mount
B2 = NEMA 23 mount
B3 = Wrap bracket for NEMA 23
B4 = 60 mm servo
B5 = 80 mm servo
R0 = Exposed bracket
H1 = Handwheel and trantorque

Sensor Option

0 = No sensors
2K = NPN proximitiy sensor kit (2 NC)
2KP = PNP proximitiy sensor kit (2 NC)
21 = NPN proximitiy sensor kit (2 NC, 1 NO)
2H = NPN photo sensor kit (2 sensors)
2HP = PNP photo sensor kit (2 sensors)
3H = NPN photo sensor kit (3 sensors)
3HP = PNP photo sensor kit (3 sensors)
CS = Custom sensor configuration

Axial support option

S = Standard
T = High thrust

Special Options

Blank = nothing
F = Chrome plated rails
M = Stainless steel rails
G = Chrome plated ballscrew
B = Custom bellows
Special lubrication
*Specify type of lubrication in description
Special machining
*Specify custom machining in description

Load And Accuracy Standard (Linear Guides)

Block typeStatic radial load capacity [kN]Dynamic radial load capacity [kN]Pitch moment [kN-m]Roll moment [kN-m]Yaw moment [kN-m]Running parallelism [mm]
A-block78.4363.23.533.20.20 / 300
Y-block156.87212.077.0612.07
C-block39.2180.291.760.15
D-block78.4363.023.533.02

Load And Accuracy Standard (Screw)

ModelScrew diamLeadEfficiencyDyn load capacity [kN]**Static load capacity [kN]Positioning
repeatability [um]
Positioning
accuracy
Backlash [um]
StdPre-LoadedStdPre-loaded
Turcite (AB nut, 11 lbF max preload)5/8"0.100"35.00%0.212.9610026300 um/
300 mm
2000
0.125"40.00%0.134.67
0.200"53.00%0.214.36
0.375"65.00%0.214.67
0.625"74.00%0.204.67
Turcite (plain nut)5/8"0.100"35.00%0.163.7010026300 um/
300 mm
250N/A
0.125"40.00%0.275.83
0.200"53.00%0.265.44
0.375"65.00%0.265.83
0.625"74.00%0.255.83
Peek (plain nut)5/8"0.100"35.00%0.346.2810026300 um/
300 mm
250N/A
0.125"40.00%0.579.89
0.200"53.00%0.569.23
0.375"65.00%0.559.89
0.625"74.00%0.539.89
Ballscrew16 mm2 mm90.00%2.55.5010026200 um/
300 mm
1500
5 mm90.00%12.0025.00
10 mm90.00%8.5012.50
16 mm90.00%7.8015.50
50 mm90.00%4.8011.00
**Dynamic Load Capacity assumes 1200 rpm
Motor bracketMotor typeA [mm]M [mm]P [mm]B [mm]X [mm]D [mm]T [mm]H
B1NEMA 348469.673.0315.87511419M5
B460 mm servo7053.03601443.510M4
B580 mm servo8470.7801911419M5

Load And Accuracy Standard (Support Bearing)

TypeFixityPart numberDYN load cap [kN]Static load cap [kN]
StandardFixed-supported7001CDU9.455.8
High loadFixed-fixed7001CDU18.911.6
HDS33 mechanical dimensionsRail length "L" [mm]Overall length "L1" [mm]"G" dimension [mm]# of N holesMass [kg]
300420.473.826.61
400520.447.637.78
500620.421.448.92
600720.471.4410.08
700820.445.2511.24
800920.419612.4
9001020.469613.56
10001120.442.8714.72
11001220.492.8715.88
12001320.466.6817.04
13001420.440.4918.2
14001520.490.4919.36
15001620.464.21020.52
16001720.4381121.68
17001820.4881122.84
18001920.461.81224
19002020.435.61325.16
20002120.485.61326.32
**Mass assumes single A Block
**+12.80mm length on high thrust

Download HDS75 Catalog

critical speed chart

Sensor Options

Sensor Options

SENSOR TYPEPART NO.
2K = NPN proximitiy sensor kit (2 NC)E2SW241M (2)
21 = NPN proximitiy sensor kit (2 NC, 1 NO)E2SW241M (2) & E2SW23B1M (1)
2KP = PNP proximitiy sensor kit (2 NC)E2SW261M (2)
21P = PNP proximity sensor kit (2 NC, 1 NO)E2SW261M (2) & E2SW25B1M (1)
2H = NPN photo sensor kit (2 sensors)EE-SX674 (2) & EE-1006 (2)
3H = NPN photo sensor kit (3 sensors)EE-SX674 (3) & EE-1006 (3)
2HP = PNP photo sensor kit (2 sensors)EE-SX674P (2) & EE-1006 (2)
3HP = PNP photo sensor kit (3 sensors)EE-SX674P (3) & EE-1006 (3)

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